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CDMO manufacturing for several clients; batch review and release

Batch release, unblocked — contract development and manufacturing organisation

The challenge, in operational terms

A busy CDMO was manufacturing for several clients, and final batch review and release had become the bottleneck. Documentation review was slow, the same minor gaps kept recurring, QA and production had different priorities, and staff didn't share the same understanding of what compliance actually required. It was a customer satisfaction problem and a compliance one at the same time.

What I did, including the assessment method

I assessed the current review and release process, built a list of the recurring documentation errors, then ran a joint session with production and QA supervisors to work through solutions together. A batch review procedure came out of that session, and tailored training was delivered to both groups.

The result

Mapping the process alongside the people who run it surfaced duplicated activities, genuine logistical constraints and the gap in compliance understanding between staff. Because production and QA were both in the room for the mapping and the brainstorming, the solution had real ownership and the procedure actually got used. Redundant steps came out, target timelines went in for each stage, and the project deliverable timeline was met.

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Antiksha Joshi, quality systems consultant

Who you'd be working with.

I'm Antiksha Joshi. I've spent 28 years in pharmaceutical and life sciences quality across three continents. I am Chair of Women in Pharma, ISPE Australasia Affiliate.

I also write and speak on quality systems for various knowledge sharing organisations and online publications.

My background is in microbiology, and I hold a diploma in counselling, which sounds like an odd combination until you've watched a technically sound quality system fail because nobody could be persuaded to use it.

Whoever you speak to on the call is the person who does the work.

URMI

Start with a conversation.

Thirty minutes on your situation, and an honest view on whether this is the right piece of work. Nothing to prepare.